My repair-related history is:
(for a living)
# Volkswagen repair, long ago.
- Camera repair
- Discrete electronic design
- embedded programming
(as an equipment owner)
- small appliance repair
- major appliance repair
- small engine repair
- residential plumbing and electrical
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And then quit using alkaline batteries. They leak. Get some Panasonic eneloop AAs and a smart NiMH charger. I've lost plenty of equipment to alkaline (before I wised up), but have yet to see a leaking NiMH after 20 years. I started using eneloops 10 years ago, and all are still in service. You'll save money, too, if you care about that kind of thing. And if you're green, you'll be happy to quit sending all those alkalines to our landfills.
Physics can’t be denied, but geometry can. Thinner separators will leave more room for active material, but make internal short and fire more likely. Given the inherently unsafe nature of Lithium batteries, this is not a good tradeoff.
It’s the reason, by the way, that low self-discharge NiMH batteries have lower capacities than their traditional cousins. Thicker separators, among other things.