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Honda Rear Tine Tiller FRC800K1A Transmission Replacement

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  1. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Disconnect the spark plug wire: paso 1, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Disconnect the spark plug wire: paso 1, imagen 2 de 2
    • Before you begin the repair, disconnect the spark plug wire.

    • Firmly grip the base of the connector and pull it away from the spark plug to disconnect it.

  2. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Turn off the fuel valve: paso 2, imagen 1 de 1
    • Flip the fuel valve switch to the off position.

  3. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove outer belt cover: paso 3, imagen 1 de 1
    • Use a 14 mm socket to remove the bolt securing the outer belt cover.

  4. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 4, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 4, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 4, imagen 3 de 3
    • Tilt the outer belt cover down and pull it off of the lip on the inner belt cover to remove it.

  5. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Loosen the transmission pulley bolt: paso 5, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Loosen the transmission pulley bolt: paso 5, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Loosen the transmission pulley bolt: paso 5, imagen 3 de 3
    • This step may require two people.

    • Pull the tine engagement lever to put belt tension on the transmission pulley.

    • With the belt taut, use a 12 mm socket to loosen the transmission pulley bolt without fully removing it.

    • The pulley will rotate with the bolt and the bolt will not be able to be removed if belt tension is not applied.

  6. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the V-belt: paso 6, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the V-belt: paso 6, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the V-belt: paso 6, imagen 3 de 3
    • Push the V-belt towards the transmission pulley to release tension.

    • Slip the V-belt off of the groove in the pulley.

  7. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 7, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 7, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 7, imagen 3 de 3
    • Pull the V-belt down and out of the way of the two-prong belt guide.

    • Push the V-belt around and off of the motor pulley to remove.

  8. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the belt guides: paso 8, imagen 1 de 1
    • Use a 12 mm socket to remove the two bolts securing the belt guides to the inner belt cover.

    • Use a 10 mm socket to remove the bolt securing the inner belt cover to the frame.

  9. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Lower the guard: paso 9, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Lower the guard: paso 9, imagen 2 de 2
    • Use a 14 mm socket to loosen the two bolts securing the guard to the frame.

    • These bolts have corresponding 14 mm nuts on their opposite ends. You will need to keep the bolts steady with a wrench or socket for the nuts to become loose.

    • Remove both nuts, but do not remove the bolts yet.

  10. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 10, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 10, imagen 2 de 2
    • Remove the frontmost guard bolt.

  11. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 11, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 11, imagen 2 de 2
    • Grab the guard and lower it to the ground, pivoting it on the rear guard bolt.

  12. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the pulley bolts: paso 12, imagen 1 de 1
    • Use a 12 mm socket to remove the motor and transmission pulley bolts.

    • Hold the pulleys steady to more easily remove the bolts.

  13. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the motor pulley: paso 13, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the motor pulley: paso 13, imagen 2 de 2
    • Remove the motor pulley.

    • Keep track of the key—which may fall out on its own—and keep it with the motor pulley.

  14. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the transmission pulley: paso 14, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the transmission pulley: paso 14, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the transmission pulley: paso 14, imagen 3 de 3
    • Pull the transmission pulley straight off of the splined shaft to remove.

  15. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner pulley: paso 15, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner pulley: paso 15, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner pulley: paso 15, imagen 3 de 3
    • Use snap ring pliers to remove the snap ring securing the tensioner pulley to its shaft.

  16. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 16, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 16, imagen 2 de 2
    • Remove the tensioner pulley.

  17. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wire clips: paso 17, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wire clips: paso 17, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wire clips: paso 17, imagen 3 de 3
    • Use needle nose pliers to remove the three wire clips securing various cables to the back of the inner belt cover.

  18. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 18, imagen 1 de 1
    • Use a 12 mm socket to remove the two remaining inner belt cover bolts behind the transmission pulley.

  19. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the inner belt cover: paso 19, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the inner belt cover: paso 19, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the inner belt cover: paso 19, imagen 3 de 3
    • Pull the inner belt cover clear of the motor and transmission shafts.

    • Remove the inner belt cover.

  20. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the side tine guards: paso 20, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the side tine guards: paso 20, imagen 2 de 2
    • Use a 12 mm socket and wrench to remove the six sets of side guard bolts and nuts, three on each side.

  21. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 21, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 21, imagen 2 de 2
    • Slide the side guard off of the curved main guard to remove.

    • Repeat the same process on the opposite side.

  22. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the rotary tine: paso 22, imagen 1 de 1
    • Use a 14 mm socket to remove the two rotary tine retaining bolts.

    • Repeat the same process on the opposite rotary tine.

  23. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 23, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 23, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 23, imagen 3 de 3
    • Slide the rotary tine off its axle to remove it.

    • Repeat the same process on the opposite rotary tine.

  24. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the drag bar: paso 24, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the drag bar: paso 24, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the drag bar: paso 24, imagen 3 de 3
    • Use a 14 mm socket to remove the bolt holding the drag bar in place.

    • Remove the drag bar.

  25. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the cable guide: paso 25, imagen 1 de 1
    • Use a Phillips #1 screwdriver to remove the cable guide screw.

  26. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 26, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 26, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 26, imagen 3 de 3
    • Pull the cable guide's metal clip out of the shifter frame.

    • Unwind the cables from the cable guide.

    • Remove the cable guide.

  27. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the cable clips: paso 27, imagen 1 de 1
  28. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner spring: paso 28, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner spring: paso 28, imagen 2 de 2
    • Lift up on the tensioner pulley arm to loosen the tension on the tensioner spring.

  29. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 29, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 29, imagen 2 de 2
    • Remove the top of the tensioner spring from the end of the clutch cable.

  30. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 30, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 30, imagen 2 de 2
    • Remove the bottom side of the tensioner spring from the tensioner arm.

    • Remove the tensioner spring.

  31. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the clutch cable: paso 31, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the clutch cable: paso 31, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the clutch cable: paso 31, imagen 3 de 3
    • Pull up on the clutch cable to remove it from its slot.

  32. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 32, imagen 1 de 1
    • Use a Phillips #1 screwdriver to remove the cable guide screw.

    • Remove the cable from the cable guide.

  33. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 33, imagen 1 de 1
  34. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove change lever extension: paso 34, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove change lever extension: paso 34, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove change lever extension: paso 34, imagen 3 de 3
    • Use needle nose pliers to straighten the change lever pin.

    • Pull the pin straight out to remove.

  35. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 35, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 35, imagen 2 de 2
    • Slide the change lever extension off its base to remove.

  36. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shift linkage mounting bracket: paso 36, imagen 1 de 1
    • Remove the three shift linkage mounting bracket bolts and nuts:

    • Two 12 mm bolts and nuts

    • One 14 mm nut

    • This nut is holding the tensioner pulley arm assembly to the bracket. It may fall away once you remove this nut.

  37. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 37, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 37, imagen 2 de 2
    • Pull the shift linkage mounting bracket away from the frame.

    • If it hasn't already come off, the tensioner pulley arm assembly may fall away once you remove the mounting bracket.

  38. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 38, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 38, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 38, imagen 3 de 3
    • Pivot the shift lever out and away from the shift gate to remove it.

  39. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shift gate: paso 39, imagen 1 de 1
    • Use a 14 mm socket to remove the two shift gate through-bolts.

  40. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 40, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 40, imagen 2 de 2
    • Lift the shift gate off of the transmission to remove it.

  41. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shifting arms: paso 41, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shifting arms: paso 41, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shifting arms: paso 41, imagen 3 de 3
    • Use a 10 mm socket to remove the rotary change shifting arm bolt.

    • Remove the rotary change shifting arm.

  42. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 42, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 42, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 42, imagen 3 de 3
    • Use a 10 mm socket to remove the two remaining shifting arm bolts.

    • Remove the two remaining shifting arms.

  43. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the handle: paso 43, imagen 1 de 1
    • Use a 14 mm socket to remove the front handle bolt.

    • Use a 14 mm socket to remove the shouldered handle angle selection bolt.

  44. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 44, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 44, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 44, imagen 3 de 3
    • Grab and rotate the handle off of the frame towards the motor.

    • Be careful not to snag, bend, or rip any cables as they are all still attached to the handle.

    • Set the handle near the motor.

  45. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the blade guard: paso 45, imagen 1 de 1
    • Use a 17 mm socket to remove the three frontside blade guard bolts.

    • Use a 14 mm socket to remove the four backside blade guard bolts.

  46. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 46, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 46, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 46, imagen 3 de 3
    • Rotate the blade guard up and off of the transmission to remove it.

  47. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Separate the transmission from the frame: paso 47, imagen 1 de 1
    • The motor may fall away from the transmission during this step if it is not properly supported. Take care to ensure both the transmission and motor are supported.

    • Use a 14 mm socket to remove the two frame bolts.

  48. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 48, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: paso 48, imagen 2 de 2
    • The transmission and motor are both very heavy. This may require two people.

    • Consider supporting the transmission with jack stands so you can easily remove the wheels in the coming steps.

    • While supporting both sides, roll the transmission away from the motor and frame.

  49. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wheels: paso 49, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wheels: paso 49, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wheels: paso 49, imagen 3 de 3
    • Remove the wheels.

    • Make sure the transmission is supported such that there isn't too much pressure on the now-exposed axles.

Conclusión

To reassemble your device, follow these instructions in reverse order.

Carsten Frauenheim

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