Can you replace the interface between the hinge and the earcup?
I have looked around the internet and people have been having the same issues I am running into right now basically as long as the product has been on the market. I am guessing those who don't have issues are people with smaller heads that don't end up stretching the headphones. The mechanical design is crap because of the hinge putting unnecessary pressure where the metal meets the plastic and just about every unit will develop cracks and eventually fracture open (mine did this week).
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you can but its hard and time consuming so i rather buy a new one
- de Kyle at work