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Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement

Introducción

This guide shows how to remove and replace the oil seal on the transmission input shaft in a Honda FRC800K1A Rear Tine Tiller.

Drain the oil from the transmission before beginning this process.

After completing this procedure, refill the transmission with 5.3 quarts of SAE 10W-30 oil.

Qué necesitas

  1. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Disconnect the spark plug wire: paso 1, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Disconnect the spark plug wire: paso 1, imagen 2 de 2

    • Before you begin the repair, disconnect the spark plug wire.

    • Firmly grip the base of the connector and pull it away from the spark plug to disconnect it.

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  2. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Turn off the fuel valve: paso 2, imagen 1 de 1

    • Flip the fuel valve switch to the off position.

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  3. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove outer belt cover: paso 3, imagen 1 de 1

    • Use a 14 mm socket to remove the bolt securing the outer belt cover.

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  4. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 4, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 4, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 4, imagen 3 de 3

    • Tilt the outer belt cover down and pull it off of the lip on the inner belt cover to remove it.

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  5. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Loosen the transmission pulley bolt: paso 5, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Loosen the transmission pulley bolt: paso 5, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Loosen the transmission pulley bolt: paso 5, imagen 3 de 3

    • This step may require two people.

    • Pull the tine engagement lever to put belt tension on the transmission pulley.

    • With the belt taut, use a 12 mm socket to loosen the transmission pulley bolt without fully removing it.

    • The pulley will rotate with the bolt and the bolt will not be able to be removed if belt tension is not applied.

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  6. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the V-belt: paso 6, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the V-belt: paso 6, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the V-belt: paso 6, imagen 3 de 3

    • Push the V-belt towards the transmission pulley to release tension.

    • Slip the V-belt off of the groove in the pulley.

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  7. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 7, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 7, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 7, imagen 3 de 3

    • Pull the V-belt down and out of the way of the two-prong belt guide.

    • Push the V-belt around and off of the motor pulley to remove.

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  9. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the belt guides: paso 8, imagen 1 de 1

    • Use a 12 mm socket to remove the two bolts securing the belt guides to the inner belt cover.

    • Use a 10 mm socket to remove the bolt securing the inner belt cover to the frame.

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  10. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Lower the guard: paso 9, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Lower the guard: paso 9, imagen 2 de 2

    • Use a 14 mm socket to loosen the two bolts securing the guard to the frame.

    • These bolts have corresponding 14 mm nuts on their opposite ends. You will need to keep the bolts steady with a wrench or socket for the nuts to become loose.

    • Remove both nuts, but do not remove the bolts yet.

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  11. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 10, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 10, imagen 2 de 2

    • Remove the frontmost guard bolt.

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  12. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 11, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 11, imagen 2 de 2

    • Grab the guard and lower it to the ground, pivoting it on the rear guard bolt.

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  13. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the pulley bolts: paso 12, imagen 1 de 1

    • Use a 12 mm socket to remove the motor and transmission pulley bolts.

    • Hold the pulleys steady to more easily remove the bolts.

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  14. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the motor pulley: paso 13, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the motor pulley: paso 13, imagen 2 de 2

    • Remove the motor pulley.

    • Keep track of the key—which may fall out on its own—and keep it with the motor pulley.

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  15. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the transmission pulley: paso 14, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the transmission pulley: paso 14, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the transmission pulley: paso 14, imagen 3 de 3

    • Pull the transmission pulley straight off of the splined shaft to remove.

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  16. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the tensioner pulley: paso 15, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the tensioner pulley: paso 15, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the tensioner pulley: paso 15, imagen 3 de 3

    • Use snap ring pliers to remove the snap ring securing the tensioner pulley to its shaft.

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  17. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 16, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 16, imagen 2 de 2

    • Remove the tensioner pulley.

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  18. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the wire clips: paso 17, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the wire clips: paso 17, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the wire clips: paso 17, imagen 3 de 3

    • Use needle nose pliers to remove the three wire clips securing various cables to the back of the inner belt cover.

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  19. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement: paso 18, imagen 1 de 1

    • Use a 12 mm socket to remove the two remaining inner belt cover bolts behind the transmission pulley.

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  20. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the inner belt cover: paso 19, imagen 1 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the inner belt cover: paso 19, imagen 2 de 3 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the inner belt cover: paso 19, imagen 3 de 3

    • Pull the inner belt cover clear of the motor and transmission shafts.

    • Remove the inner belt cover.

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  21. Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the input shaft oil seal.: paso 20, imagen 1 de 2 Honda Rear Tine Tiller FRC800K1A Input Shaft Oil Seal Replacement, Remove the input shaft oil seal.: paso 20, imagen 2 de 2

    • Wedge a pick tool between the input shaft and the oil seal.

    • Pull firmly in the direction of the shaft to loosen the oil seal.

    • You may have to remove the pick tool and reinsert it at other locations around the shaft to "walk" the oil seal off the shaft.

    • Remove the oil seal.

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Conclusión

To reassemble your device, follow these instructions in reverse order.

Refill the transmission with 5.3 quarts of SAE 10W-30 oil.

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Carsten Frauenheim

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