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Honda EU2200IT A2 Rotor Replacement

Qué necesitas

  1. Honda EU2200IT A2 Rotor Replacement, Honda EU2200IT A2 Safety Precautions: paso 1, imagen 1 de 1
    • Before you begin, make sure the generator is switched off and the generator is cool to the touch.

  2. Honda EU2200IT A2 Rotor Replacement, Disconnect the spark plug: paso 2, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement, Disconnect the spark plug: paso 2, imagen 2 de 2
    • Lift and remove the spark plug cover.

  3. Honda EU2200IT A2 Rotor Replacement: paso 3, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 3, imagen 2 de 2
    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

  4. Honda EU2200IT A2 Rotor Replacement, Remove the maintenance cover: paso 4, imagen 1 de 1
    • Use a Phillips #2 screwdriver to loosen the screw holding the maintenance cover in place.

  5. Honda EU2200IT A2 Rotor Replacement: paso 5, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement: paso 5, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement: paso 5, imagen 3 de 3
    • Swing the top of the maintenance cover out.

    • Remove the maintenance cover.

  6. Honda EU2200IT A2 Rotor Replacement, Drain the engine oil: paso 6, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement, Drain the engine oil: paso 6, imagen 2 de 2
    • Unscrew and remove the oil filler cap.

  7. Honda EU2200IT A2 Rotor Replacement: paso 7, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 7, imagen 2 de 2
    • Place an oil pan below the fill port to catch the engine oil.

    • Carefully tilt the generator towards the oil pan to drain the oil.

  8. Honda EU2200IT A2 Rotor Replacement: paso 8, imagen 1 de 1
    • During reassembly, be sure to refill the engine oil:

    • If you recently resealed the crankcase cover with liquid sealant, wait at least 20 minutes before adding oil.

    • Use SAE 10W-30 oil, up to 0.46 US quarts.

    • Add oil until the dipstick is almost completely submerged.

  9. Honda EU2200IT A2 Rotor Replacement, Drain the carburetor fuel bowl: paso 9, imagen 1 de 1
    • Place a container below the drain tube to catch the excess fuel.

  10. Honda EU2200IT A2 Rotor Replacement: paso 10, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 10, imagen 2 de 2
    • The carburetor drain screw is located at the bottom of the carburetor.

    • Use a flathead screwdriver to loosen the fuel drain screw until fuel begins to drain out of the carburetor.

    • Once you drain the fuel bowl, re-tighten the fuel drain screw.

  11. Honda EU2200IT A2 Rotor Replacement, Back Cover: paso 11, imagen 1 de 1
    • Remove the four Phillips screws securing the back cover.

  12. Honda EU2200IT A2 Rotor Replacement: paso 12, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 12, imagen 2 de 2
    • Remove the back cover.

  13. Honda EU2200IT A2 Rotor Replacement, Loosen the front cover: paso 13, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement, Loosen the front cover: paso 13, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement, Loosen the front cover: paso 13, imagen 3 de 3
    • Remove the four screws securing the front cover:

    • Two Phillips screws

    • Two Phillips screws (one on each side)

  14. Honda EU2200IT A2 Rotor Replacement: paso 14, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement: paso 14, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement: paso 14, imagen 3 de 3
    • Swing the top edge of the front cover away from the generator.

    • Pull the front cover away slightly away.

    • The front cover still has many wires connected to it. Be careful not to strain any wires.

  15. Honda EU2200IT A2 Rotor Replacement, Remove the left cover: paso 15, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement, Remove the left cover: paso 15, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement, Remove the left cover: paso 15, imagen 3 de 3
    • Remove the lower gray plates from both sides of the generator.

    • During reassembly, be sure to reinstall the gray plate with the air vent cutout onto the right (access-side) cover.

  16. Honda EU2200IT A2 Rotor Replacement: paso 16, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 16, imagen 2 de 2
    • Remove the fasteners securing the left (non-access) cover:

    • Two Phillips screws

    • Two 10 mm bolts

  17. Honda EU2200IT A2 Rotor Replacement: paso 17, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 17, imagen 2 de 2
    • Remove the left (non-access) cover.

  18. Honda EU2200IT A2 Rotor Replacement, Remove the right cover: paso 18, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement, Remove the right cover: paso 18, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement, Remove the right cover: paso 18, imagen 3 de 3
    • Slide the vent and drain tubes out of their cover ports along the bottom of the right cover.

  19. Honda EU2200IT A2 Rotor Replacement: paso 19, imagen 1 de 1
    • Remove the Phillips screw securing the starter rope port.

  20. Honda EU2200IT A2 Rotor Replacement: paso 20, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 20, imagen 2 de 2
    • Thread the starter rope handle through the port's cutout.

  21. Honda EU2200IT A2 Rotor Replacement: paso 21, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 21, imagen 2 de 2
    • Remove the right (access-side) cover.

  22. Honda EU2200IT A2 Rotor Replacement, Fuel Tank: paso 22, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement, Fuel Tank: paso 22, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement, Fuel Tank: paso 22, imagen 3 de 3
    • If you are replacing only the fuel tank, you can skip the next six steps.

    • Use a screwdriver to pry and loosen the diaphragm tube from the fuel pump.

    • Disconnect the diaphragm tube from the fuel pump.

  23. Honda EU2200IT A2 Rotor Replacement: paso 23, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 23, imagen 2 de 2
    • Use a pair of pliers to squeeze and slide the spring clip off the fuel pump port.

  24. Honda EU2200IT A2 Rotor Replacement: paso 24, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 24, imagen 2 de 2
    • Residual fuel may leak out of this hose. Be ready to contain any spillage.

    • Disconnect the fuel hose from the fuel pump.

  25. Honda EU2200IT A2 Rotor Replacement: paso 25, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 25, imagen 2 de 2
    • Pull and disconnect the engine stop switch connector from its socket.

  26. Honda EU2200IT A2 Rotor Replacement: paso 26, imagen 1 de 1
    • Remove the Phillips screw securing the starter rope guide.

  27. Honda EU2200IT A2 Rotor Replacement: paso 27, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 27, imagen 2 de 2
    • Feed the starter rope handle and guide through the panel cutout.

  28. Honda EU2200IT A2 Rotor Replacement, Remove the fuel tank: paso 28, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement, Remove the fuel tank: paso 28, imagen 2 de 2
    • Any residual fuel in the tank will leak. Be ready to contain any spillage.

    • Use a pair of pliers to squeeze and slide the spring clip off the fuel tank port.

  29. Honda EU2200IT A2 Rotor Replacement: paso 29, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 29, imagen 2 de 2
    • Disconnect the fuel line and filter from the fuel tank.

  30. Honda EU2200IT A2 Rotor Replacement: paso 30, imagen 1 de 1
    • Remove the Phillips screw securing the left (non-access) frame assembly.

  31. Honda EU2200IT A2 Rotor Replacement: paso 31, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 31, imagen 2 de 2
    • Remove the left (non-access) frame assembly.

  32. Honda EU2200IT A2 Rotor Replacement: paso 32, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 32, imagen 2 de 2
    • Lift and remove the fuel tank.

  33. Honda EU2200IT A2 Rotor Replacement, Remove the under-cover: paso 33, imagen 1 de 1
    • Use a flathead screwdriver to pry up the blue wire harness from the under-cover.

  34. Honda EU2200IT A2 Rotor Replacement: paso 34, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement: paso 34, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement: paso 34, imagen 3 de 3
    • Use a mallet and punch to tap out the front collar (closest to the electrical panel) securing the motor assembly to the under-cover.

  35. Honda EU2200IT A2 Rotor Replacement: paso 35, imagen 1 de 1
    • Use a 10 mm socket to remove the two bolts securing the motor rear to the under-cover.

  36. Honda EU2200IT A2 Rotor Replacement: paso 36, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement: paso 36, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement: paso 36, imagen 3 de 3
    • The motor assembly is heavy. Follow safe lifting practices when you lift the assembly.

    • Lift the motor assembly off the under-cover and set it aside.

  37. Honda EU2200IT A2 Rotor Replacement, Remove the left shroud: paso 37, imagen 1 de 1
    • Use a 10 mm socket to remove the two bolts securing the left shroud.

  38. Honda EU2200IT A2 Rotor Replacement: paso 38, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 38, imagen 2 de 2
    • Begin separating the left shroud from the engine assembly by pulling it away from the assembly.

    • The shroud sits in a groove on the engine assembly and may take some force to pull out.

  39. Honda EU2200IT A2 Rotor Replacement: paso 39, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement: paso 39, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement: paso 39, imagen 3 de 3
    • Pull along the edge of the shroud until you separate the shroud from the engine assembly.

    • Remove the shroud.

  40. Honda EU2200IT A2 Rotor Replacement, Remove the air filter housing: paso 40, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement, Remove the air filter housing: paso 40, imagen 2 de 2
    • Remove the Phillips screw securing the filter cover.

    • During reassembly, be sure to tighten the screw to at least 1.7 ft-lb to prevent it from loosening during operation.

    • Remove the filter cover.

  41. Honda EU2200IT A2 Rotor Replacement: paso 41, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 41, imagen 2 de 2
    • Remove the air filters from the filter box.

    • To clean the filters:

    • Clean the filters in warm soapy water

    • Allow the filters to dry thoroughly

    • Dip the filters in clean engine oil, and squeeze out excess oil

  42. Honda EU2200IT A2 Rotor Replacement: paso 42, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 42, imagen 2 de 2
    • Disconnect the breather tube from the air cleaner housing.

  43. Honda EU2200IT A2 Rotor Replacement: paso 43, imagen 1 de 1
    • Remove the following fasteners securing the housing:

    • Two 8 mm nuts

    • During reassembly, tighten these to 3.6 ft-lb.

    • One 8 mm bolt

  44. Honda EU2200IT A2 Rotor Replacement: paso 44, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 44, imagen 2 de 2
    • Remove the air filter housing.

  45. Honda EU2200IT A2 Rotor Replacement: paso 45, imagen 1 de 1
    • During reassembly, replace the air intake gasket if it shows signs of wear.

  46. Honda EU2200IT A2 Rotor Replacement: paso 46, imagen 1 de 1
    • During reassembly, use this photo as a reference for how to route the hoses.

  47. Honda EU2200IT A2 Rotor Replacement: paso 47, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement: paso 47, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement: paso 47, imagen 3 de 3
    • Unclip the fuel and air hoses from the side of the motor assembly.

  48. Honda EU2200IT A2 Rotor Replacement: paso 48, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 48, imagen 2 de 2
    • Pull the breather tube straight out of its port.

  49. Honda EU2200IT A2 Rotor Replacement: paso 49, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 49, imagen 2 de 2
    • Use a flathead screwdriver to unclip the carburetor wires from the side of the motor assembly.

  50. Honda EU2200IT A2 Rotor Replacement: paso 50, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 50, imagen 2 de 2
    • Slide the carburetor off its two bolt rails.

  51. Honda EU2200IT A2 Rotor Replacement: paso 51, imagen 1 de 1
    • During reassembly, replace the carburetor seal if it shows signs of wear.

  52. Honda EU2200IT A2 Rotor Replacement: paso 52, imagen 1 de 1
    • Use an 8 mm socket to remove the two bolts securing the carburetor insulator.

    • During reassembly, tighten these bolts to 2.2 ft-lb.

  53. Honda EU2200IT A2 Rotor Replacement: paso 53, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 53, imagen 2 de 2
    • Remove the carburetor insulator along with the two bolt rails.

  54. Honda EU2200IT A2 Rotor Replacement: paso 54, imagen 1 de 1
    • During reassembly, replace the insulator gasket if it shows signs of wear.

  55. Honda EU2200IT A2 Rotor Replacement: paso 55, imagen 1 de 1
    • Use a 10 mm socket to remove the bolts securing the right shroud.

  56. Honda EU2200IT A2 Rotor Replacement: paso 56, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 56, imagen 2 de 2
    • Begin separating the right shroud from the engine assembly by pulling it away from the assembly.

  57. Honda EU2200IT A2 Rotor Replacement: paso 57, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement: paso 57, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement: paso 57, imagen 3 de 3
    • Pull the shroud away along the edge. Use a flathead screwdriver to pry it out of the engine assembly groove.

  58. Honda EU2200IT A2 Rotor Replacement: paso 58, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 58, imagen 2 de 2
    • Remove the right shroud from the engine assembly.

  59. Honda EU2200IT A2 Rotor Replacement, Disconnect the wires: paso 59, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement, Disconnect the wires: paso 59, imagen 2 de 2
    • Use an 8 mm socket to remove the bolt securing the light green ground wire to the engine assembly.

  60. Honda EU2200IT A2 Rotor Replacement: paso 60, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 60, imagen 2 de 2
    • Use an 8 mm socket to remove the bolt securing the dark green ground wire to the engine assembly.

  61. Honda EU2200IT A2 Rotor Replacement: paso 61, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 61, imagen 2 de 2
    • Disconnect the wiring harness from the rectifier socket.

  62. Honda EU2200IT A2 Rotor Replacement: paso 62, imagen 1 de 1
    • Cut the zip tie securing the coil ignition wire to the harness.

  63. Honda EU2200IT A2 Rotor Replacement: paso 63, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 63, imagen 2 de 2
    • Disconnect the coil ignition wire from the harness by pulling it apart from both ends.

  64. Honda EU2200IT A2 Rotor Replacement, Remove the coil ignition assembly: paso 64, imagen 1 de 1
    • Use a 10 mm socket to remove the two bolts securing the coil ignition assembly.

  65. Honda EU2200IT A2 Rotor Replacement: paso 65, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 65, imagen 2 de 2
    • Unroute the coil ignition wire from the engine assembly.

  66. Honda EU2200IT A2 Rotor Replacement: paso 66, imagen 1 de 1
    • Remove the coil ignition assembly.

  67. Honda EU2200IT A2 Rotor Replacement, Remove the fan cover: paso 67, imagen 1 de 1
    • Use a 10 mm socket to remove the three bolts securing the fan cover.

  68. Honda EU2200IT A2 Rotor Replacement: paso 68, imagen 1 de 1
    • Pull the fan cover off the engine assembly.

  69. Honda EU2200IT A2 Rotor Replacement, Reassembly tip: paso 69, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement, Reassembly tip: paso 69, imagen 2 de 2
    • During reassembly, make sure that the cable strain relief sits properly in its fan cover cutout.

  70. Honda EU2200IT A2 Rotor Replacement, Remove the cooling fan: paso 70, imagen 1 de 1
    • Use a 10 mm socket to remove the two bolts securing the cooling fan.

  71. Honda EU2200IT A2 Rotor Replacement: paso 71, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 71, imagen 2 de 2
    • Remove the cooling fan, fan set plate, and starter pulley.

  72. Honda EU2200IT A2 Rotor Replacement, Remove the rotor: paso 72, imagen 1 de 1
    • Use a 19 mm socket to remove the nut securing the rotor.

    • This nut is heavily bolted on. Use an impact wrench to loosen it, or use a breaker bar with a strap wrench to break it free.

    • During reassembly, tighten this nut to 66 lb-ft.

  73. Honda EU2200IT A2 Rotor Replacement: paso 73, imagen 1 de 2 Honda EU2200IT A2 Rotor Replacement: paso 73, imagen 2 de 2
    • Attach a flywheel puller to the rotor and attach the collar bolts to the marked holes.

    • Use the flywheel puller to loosen the rotor from the axle.

  74. Honda EU2200IT A2 Rotor Replacement: paso 74, imagen 1 de 3 Honda EU2200IT A2 Rotor Replacement: paso 74, imagen 2 de 3 Honda EU2200IT A2 Rotor Replacement: paso 74, imagen 3 de 3
    • Remove the rotor.

    • Reassembly tip: When you replace the rotor, make sure the rotor aligns to the key on the shaft.

Conclusión

To reassemble your device, follow these instructions in reverse order.

Arthur Shi

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Un comentario

Thank you so much for such an awesome and detailed instructional presentation. Great job. Bill

Bill Dye - Contestar

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