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Kawasaki KX 250F Handlebars Replacement

Introducción

This guide can be used for any type of dirt bike. This guide will show you the steps on removing broken handle bars and grips and replacing with new handle bars and grips.

Qué necesitas

  1. Kawasaki KX 250F Handlebars Replacement, Handlebars: paso 1, imagen 1 de 2 Kawasaki KX 250F Handlebars Replacement, Handlebars: paso 1, imagen 2 de 2

    • Use an 8mm socket to take off the front brake lever bolts and clutch lever bolts.

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  2. Kawasaki KX 250F Handlebars Replacement: paso 2, imagen 1 de 1

    • Use a screwdriver to remove the kill switch bracket from the handlebars.

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  3. Kawasaki KX 250F Handlebars Replacement: paso 3, imagen 1 de 1

    • Use pliers to clip off the metal bands around the grips.

    • There are 2 metal bands on each grip.

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  4. Kawasaki KX 250F Handlebars Replacement: paso 4, imagen 1 de 1

    • Use a utility knife to cut off the old grips from the handlebars.

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  5. Kawasaki KX 250F Handlebars Replacement: paso 5, imagen 1 de 1

    • Remove the old grips by peeling them down the bar.

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  6. Kawasaki KX 250F Handlebars Replacement: paso 6, imagen 1 de 1

    • Use a screwdriver to loosen the screws on the throttle tube housing.

    • Do not fully remove the screws.

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  7. Kawasaki KX 250F Handlebars Replacement: paso 7, imagen 1 de 1

    • Use a 10mm socket to remove all four bolts from the handlebar clamps.

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  9. Kawasaki KX 250F Handlebars Replacement: paso 8, imagen 1 de 2 Kawasaki KX 250F Handlebars Replacement: paso 8, imagen 2 de 2

    • Remove the throttle tube from the handlebars.

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  10. Kawasaki KX 250F Handlebars Replacement: paso 9, imagen 1 de 1

    • Slide the throttle tube onto the new handlebar.

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  11. Kawasaki KX 250F Handlebars Replacement: paso 10, imagen 1 de 1

    • Place the handlebars in the clamps and tighten down the four bolts by hand.

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  12. Kawasaki KX 250F Handlebars Replacement: paso 11, imagen 1 de 1

    • Use a screwdriver to tighten the throttle tube housing onto the new handlebar.

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  13. Kawasaki KX 250F Handlebars Replacement: paso 12, imagen 1 de 1

    • Put on the clutch lever and tighten with an 8mm socket.

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  14. Kawasaki KX 250F Handlebars Replacement: paso 13, imagen 1 de 1

    • Use the screwdriver to put the kill switch back on the new handlebar.

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  15. Kawasaki KX 250F Handlebars Replacement: paso 14, imagen 1 de 1

    • Use an 8mm socket to put on the front brake lever and tighten it down.

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  16. Kawasaki KX 250F Handlebars Replacement: paso 15, imagen 1 de 1

    • Spray hairspray into the grip.

    • The grips are two different sizes—the left side of the bar will get the smaller holed grip and the right side of the bar will get the grip with the larger hole.

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  17. Kawasaki KX 250F Handlebars Replacement: paso 16, imagen 1 de 1

    • Slide the grip onto the handlebar.

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  18. Kawasaki KX 250F Handlebars Replacement: paso 17, imagen 1 de 1

    • Spray hairspray into the grip.

    • The grips are two different sizes—the left side of the bar will get the smaller holed grip and the right side of the bar will get the grip with the larger hole.

    Traducir

  19. Kawasaki KX 250F Handlebars Replacement: paso 18, imagen 1 de 1

    • Slide the grip onto the handlebar.

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  20. Kawasaki KX 250F Handlebars Replacement: paso 19, imagen 1 de 1

    • Use a 10mm socket to tighten the bolts for the handlebar clamps.

    • Sit on the bike to adjust the handlebars where you would like before tightening the bolts.

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Conclusión

To reassemble your device, follow these instructions in reverse order.

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