Introducción

Replacing the fan on the AirPort Extreme A1521 requires a fair amount of disassembly; note that there are many small screws to keep track of. The fan keeps the device from overheating while in use.

  1. Using a metal spudger, gently pry the cover off the bottom of the device. Using a metal spudger, gently pry the cover off the bottom of the device.
    • Using a metal spudger, gently pry the cover off the bottom of the device.

    The black cover is about 1/8 to 1/4 inch thick and is held in with pressure points. Might be good to use two spudgers or thin, flat screwdriver tips.

    John Vitali - Contestar

    When putting the cover back on after completing the fan replacement, be sure you put the side with the cutout on the same side of the Airport that has the LAN and power connectors. The black cover can only go back on in one correct position. Look at the inside bottom of the black cover and you’ll see one side is configured differently. Place that different side to align with the LAN and power holes of the Airport unit, then push it down gently into place.

    John Vitali - Contestar

  2. Four black internal wires, three thin and one thick, are connected to the logic board: three by small end clips and one by a larger end clip. Handle the clips gently; they break easily. To detach the small clips from the connectors, place the flat end of the plastic spudger underneath the clip and gently lever it away from the center of the device.
    • Four black internal wires, three thin and one thick, are connected to the logic board: three by small end clips and one by a larger end clip. Handle the clips gently; they break easily.

    • To detach the small clips from the connectors, place the flat end of the plastic spudger underneath the clip and gently lever it away from the center of the device.

    • To detach the large clip from its connector, place the flat end of the spudger on the clip and lever it upward out of the connector.

    In later versions of A1521 you will find Step 2 unnecessary because the wires are already underneath the top plate and the connectors do not need to be unplugged. Also, don’t forget about the tiny reset button and LED status light that should be loosened before removing the unit from its case.

    Lawrence Krupp - Contestar

    I accidentally broke the clip on the 3 wire connection. Is there a supplier / part number in order to get a replacement? (Not the receiving clip on the circuit board, but the clip that the 3 wires press into.)

    Mark Thornburgh - Contestar

    Hello Mark, I broke mine too - the connector. The three wire connection cable goes to the green/yellow status led. If you can’t live without it like I could not :) than you can use some superglue (gel!) and try to reassemble the connector back with much patience and steady hand. Wait at least 2 hours to dry out completely!! I used Loctite super attach gel. It worked for me. Two wires were lose and one was still on the connector. Next time I open my unit I will not touch this connector but instead rather remove the LED from housing and let it stay connected to the board.

    Janez Ford -

    I inadvertently broke the 3 wire clip (wire end - not circuit board end) - is there a supplier / part number for a replacement clip?

    Mark Thornburgh - Contestar

    The large clip is lifted out of it’s holder by lifting the clip up toward the top of the device, like upward toward the sky. Don’t lift it from the very bottom because it’s in a little holding case. The small clips are different. They lift outward away from the circuit board. Just put a flat screwdriver blade behind the wire just above the clip and lift it off - not upward - but in the opposite direction of the circuit board.

    John Vitali - Contestar

    %#*@, I also broke the 3 wire clip - I read the instructions and all the comments, and thought I was good at this…really tricky. If you want to keep your status lights on beware!!!

    areineck - Contestar

    I found it easier to remove only the big clip(careful! nearly half of it remain on the keyboard ) I succeeded best in lifting the tiny litte “noses(<1mm!) first left an right alternating then the plug comes out slowly (little bitt left .. little bit right)

    2Then to remove the circuit plug of the housing:

    After this its easy to take the black metal plate out by sliding it out under the crossing cables.

    3removing the Resetbutton from the housing: no need to remove the plug from the “mainboard”

    4 removing the control light from the housing: no need to remove the plug from the “mainboard”

    otto - Contestar

    Where is the mention of the difficulty in removing and replacing the reset button connection? Mine got ruined in the process. I was also unable to reattach one of the connections for the hard drive so it no longer functions. I would not recommend this repair unless you are experienced or are willing to lose functionality.

    Karl Grass - Contestar

  3. Using two fingers, pinch the power supply wire and gently lift it upward. Move it away from the metal plate. Next, unscrew the four 3.3mm T8 Torx screws and remove the metal plate. The metal plate fits snugly into the gap. To reassemble the device, push the rounded edge of the plate into the gap first. This will wedge the gap open so that you can fit the rest of the plate into its proper place.
    • Using two fingers, pinch the power supply wire and gently lift it upward. Move it away from the metal plate.

    • Next, unscrew the four 3.3mm T8 Torx screws and remove the metal plate.

    • The metal plate fits snugly into the gap. To reassemble the device, push the rounded edge of the plate into the gap first. This will wedge the gap open so that you can fit the rest of the plate into its proper place.

    When putting the metal plate back on, be sure all wiring does not get pinched. The wires sit in little cutouts so they don’t get pinched.

    John Vitali - Contestar

    You need to remove the hard drive by pulling it up, before you can remove the chassis.

    Peter Carrie - Contestar

  4. ¡Envío gratuito para todos los pedidos de más de USD100 o que contengan un Pro Tech Toolkit!

    Visita Nuestra Tienda
  5. Remove the T8 Torx screwdriver head and replace it with the 60 mm extension; then, add the T9 Torx head.
    • Remove the T8 Torx screwdriver head and replace it with the 60 mm extension; then, add the T9 Torx head.

    • Loosen, but do not remove the two screws at the bottom of the 1.2-inch wide gap in the middle of the internal structure.

    • These screws are spring-loaded and will stay in the device, even when loosened; however, it is still possible for them to be fully removed. Be careful to only partially loosen them.

    The two screws at the bottom were T8 in mine; I had no T9 screws in my Airport Extreme.

    MontanaSteve - Contestar

    Mine were T8 as well. I had to loosen these screws until the springs popped up before I could pry the internal structure out.

    Guriqbal Basi - Contestar

  6. Using only your fingers, gently compress the internal structure and pull evenly upward to remove it from the white case. When you put the internal structure back into the case, gently compress it, and lower it most of the way into the case. Stop lowering it when the top port has just entered the case. Now push the two sides of the internal structure outward against the sides of the case.
    • Using only your fingers, gently compress the internal structure and pull evenly upward to remove it from the white case.

    • When you put the internal structure back into the case, gently compress it, and lower it most of the way into the case. Stop lowering it when the top port has just entered the case. Now push the two sides of the internal structure outward against the sides of the case.

    • Finish lowering the internal structure the rest of the way into the case. The ports should be lined up with the openings in the case and should be flush against the sides of the case.

  7. Rotate the internal structure so that the white ports are facing away from you.
    • Rotate the internal structure so that the white ports are facing away from you.

    • Three 8.2mm T8 Torx screws connect the fan to the internal structure. Unscrew all three.

    • Don’t lose the rubber grommets underneath the screws. These prevent you from damaging the device while dismantling it.

    When removing the fan, begin by lifting the side with only one screw because the other side has the wiring tucked under a rubber piece that’s bendable. Push the rubber piece to the side to get the wire out from under it so you can completely remove the fan.

    John Vitali - Contestar

  8. Remove the fan from the device. Remove the fan gently; it fits snugly and could damage the device if pulled roughly.
    • Remove the fan from the device.

    • Remove the fan gently; it fits snugly and could damage the device if pulled roughly.

    I opened my unit to expect it before I buy the new fan because I found fan failure in debug log of my airport utility instead of overheat which was presented right after login into airport utility. The fan costs about 23$ on ebay - not cheap at all!! Turns out the fan is OK but it just needed a bit of oil because it could barely spin (with my hand! on it's own id did not turn at all). I opened the fan casing - be careful no to break the plastic clips and pulled the fan straight up from the mechanism. What can go wrong, if its broken its broken, right? :) … I put a very small amount of oil on the shaft itself (not in the mechanism!!!) and pushed it back to into the mechanism. Then I tried to turn the fan a bit both ways with my hand and with each turn it had less resistance. When I plugged the disassembled unit into power (I really really really do not recommend that!!!) the fan started to turn on its own. The unit is now fully assembled and works for the past 2 days without overheat warning. Hope this helps!

    Janez Ford - Contestar

    I found a fan on eBay that was shipped from China. The OEM manufacturer of the original fan in my Airport Extreme is SUNON, the same brand I found on eBay.

    John Vitali - Contestar

    I found its better to remove the metal shield from the mainboard too . the cable for the fan is sticked and fastened to the metal shield. So u can avoid to pull on the cables which might result in braking the wires. I found that cleaning the fan is not enough.. (holds only 24 hours.. one must open the fan.. (there are descriptions on Youtube and somewhere her also cited .

    What is unclear to me .. which lubricant is best which means which sort holds longest! (for years?) Its not advisable to open the fan to often because plastic clamps break easily!

    WD 40 is said to hold more than 6 Months (which is too short in my opinion)

    No idea if

    lubricant silicone-spray( silicone applied by a cotton tip) .. does not harm plastic and rubber.

    Graphit (dry or with grease? can u just use a soft pencil to apply to the metal shaft? ore take the Graphit powder used for door locks?

    Teflon-(spray) (applied by a cotton tip)

    special oil for wrist watches .. mechanical robustness

    will last longer?

    otto - Contestar

Conclusión

To reassemble your device, follow these instructions in reverse order.

29 personas más completaron esta guía.

Rachel Kangas

Miembro Desde 20/10/13

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Cal Poly, Team 4-26, Amido Fall 2013 Miembro de Cal Poly, Team 4-26, Amido Fall 2013

CPSU-AMIDO-F13S4G26

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Thanks for the guide. My 4-year old A1521 gave me a flash warning light. I fired up the utility app and it said the device was overheating. I put my ear against it and couldn’t hear any noise. I opened it up as shown here, removed the outer casing and powered it up, confirming the cooling fan was not spinning. I found quite a bit of resistance when I turned the fan by my finger. I had some 0W-40 fully synthetic motor oil laying around. I opened the fan up just by pulling the fan blade unit up and lubricated the shaft with the motor oil. And it worked out beautifully. The fan spins quietly and I get my green light back.

I should say the most tricky part was the step 1. I used a dinner table knife to open the base. Later in the process I did break a fan shroud clip. But the fan was hold tightly together with the screws in the end so it didn’t do any actual damage. It wasn’t a particular hot day, but without the fan the device did become warm and the internet speed was noticeably slowed down.

motofan1 - Contestar

does anyone know of a good place to get a replacement fan (AirPort Extreme A1521 Fan Replacement)? Any insight is greatly appreciated.

MATEO CADAVID - Contestar

Yes I`m also interested in a replacement fan

Tom Alexander Hatlen - Contestar

You can find replacement fan on ebay. The part is labeled as BSB0712HC-HM01 and it costs about 24 USD. Before replacing try oiling the shaft of the fan (pull it up straight! - oil the shaft, not the mechanism!) - it worked for me.

Janez Ford - Contestar

The manufacturer of the original OEM fan in my Airport Extreme is SUNON. It can be found on eBay. MG60121V1-CO1U-S9A is the part number on the one I extracted from my Airport. SUNON MagLev, DV12V, 4.20W.

John Vitali - Contestar

I have both, Time Capsule A1470 (ME177LL/A) and AirPort Extreme A1521 (ME918LL/A). Sunon fan (MG60121V1-CO1U-S9A) was in TC, Delta (BSB0712HC-HM01) was in AP Extreme. Both were running for ~4 years. Even though Extreme was running in harsher conditions (in attic: lots of dust, more extreme temperature conditions, construction dust, etc) Sunon fan was the one that failed first - TC was showing as overheating and the fan run much louder. I replaced Sunon with Delta and everything was back to normal.

If you need to replace your fan (try oiling it first), for me Delta looks more durable, but still, Sunon had to push more hot air (from hdd) and, ofc, ymmv.

matt sheelerson - Contestar

Great write-up, thank you! I tried removing the fan blade from the shaft, but ended up breaking the shaft housing off at the base. Oops. A quick search on Amazon found a replacement for $16, eligible for Prime: https://smile.amazon.com/gp/product/B071...

MontanaSteve - Contestar

3 hours later my fan overheating light no longer flashes. But, my hard drive no longer functions and my reset button no longer functions. And don’t believe ifixit when they say the flexible extension for the driver works in getting those screws at the bottom out. I had to drive to the hardware store to get a fixed screwdriver that was long enough. Shame on ifixit for recommending a kit that wasn’t up to the task.

Unless you have practice at this kind of thing or better tools than what ifixit recommends (and that I bought) I wouldn’t recommend trying this repair. It took me three hours start to finish. Granted, that included a trip to the hardware store as well thanks to ifixit’s insufficient tool kit.

Karl Grass - Contestar

My fan was failing, picked up same one for $7.60 on Aliexpress, great teardown as those connectors are a bit tricky.

Damian Coughlan - Contestar

I also recommend excellent companion video on youtube to help you with this project. see

https://www.youtube.com/watch?v=39y3n6Pd...

Guriqbal Basi - Contestar

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