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KitchenAid K45SS And More

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SERVICE MANUAL for KITCHENAID STAND MIXER

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Models K45SS KS M75 KSM90 KS M103 KSM110 KS M150 KSM151 K5SS KSM5 KS M50P KSMC50 KPM5 KPM50 KP50P

Printed in U.S.A. September, 2005

LIT4177310-C

KITCHENAID

Stand Mixer Service Manual Lit4177310-C 2005 KITCHENAID

Safety Guidelines

This Service Manual is written for the Professional Service Technician who has familiarity with the KitchenAid Stand Mixer. The following Safety Guidelines should be adhered to when servicing this product.

SERVICE ENVIRONMENT

  • ·The workplace will be dry and sanitary at all times and all units should be inspected for cleanliness before any work is started.
  • •Visually inspect the unit requiring service in a well luminated area.
  • ·A mild, non-abrasive dishwashing soap solution and clean towel can be used to wash any unit requiring attention.
  • •The hands of the service technician should be clean at all times during service procedure.

ELECTRICAL CONSIDERATIONS

  • ·The workplace for the stand mixer will have properly grounded AC outlets that adhere to all Local Electrical Codes that are applicable at the time of repair.
  • ·The Stand Mixer Power Cord should always be inspected first before testing the mixer operation. Do NOT run the mixer if the Power Cord is damaged -- replace it.
  • ·All disassembly and assembly procedures discussed in this manual should be conducted with the unit disconnected from the AC mains.
  • ·Do NOT leave the unit unattended while running the mixer for speed range and bowl clearance checks. Always unplug the unit immediately after concluding these tests.

Technician

  • ·The Service Technician should wear Protective Eyewear at all times when conducting a repair on the Stand Mixer.
  • •Loose fitting sweaters, shirts sleeves or bracelets should NOT be worn while servicing the Stand Mixer.

KITCHENAID

Stand Mixer Service Manual Lit4177310-C 2005 KITCHENAID

INDEX: Stand Mixer Repair Manual

K45SS KSM75 KSM90 KSM103 KSM110 KSM150 KSM151 K5SS KSM5 KSM50P KSMC50 KPM5 KPM50 KP50P

SECTIONSUBJECTPAGE
-General Information1
1Disassembly of Gearcase and Planetary2
2Disassembly of Motor and Control Unit6
3Repairs to Motor and Control Unit11
4Repairs to Gearcase and Planetary16
5Repairs to Pedestal21
6Adjustment to Control Unit22
7Repairs to Bowl Lift Assembly26
8Troubleshooting the Bowl Lift Assembly30
APPENDIXSUBJECT
ATools Required for Stand Mixer Service
BProblem Solving Quick Reference Guide
CDomestic Model Wiring Diagram
DInternational Model Wiring Diagram - RF Filter
EInternational Model Wiring Diagram - Bowl Interlock RF Filter
FStand Mixer Serial Number Codes

Table Caption: This table is a Table of Contents for a stand mixer service manual, outlining the different sections, their subjects, and page numbers, along with appendices for additional reference information.

Introduction

All KitchenAid Stand Mixers are well designed and carefully built. Normally they will give continual use year after year without service attention.

Careful records have been maintained over a period of years to determine and correct, through improved design, any troubles that might possibly develop.

An effort has been made in preparation of this manual to cover them all.

INDEX

KITCHENAID Stand Mixer Service Manual LIT4177310-C 2005 KitchenAid

Heating

Under normal conditions, the mixer will not show any tendency to heat because of the built-in ventilating system in the motor.

Under heavy loads with extended mixing time periods, the head may heat up to the point of being uncomfortable to touch.

Speed Control

The speed control of the mixer is attained through the use of a governor assembly mounted at the rear of the control plate assembly.

The electrical circuit is made and broken by the action of the fly ball governor revolving against the control plate.

When the switch lever is moved to an ON position, the position of the control plate with respect to the governor is changed by the action of the switch lever.

Thus, when the control plate is set close to the governor, a relatively low speed of the motor causes the governor to make or break the mixer's electrical circuit through the control plate.

When the control plate is set farther away, a greater motor speed is required before the governor starts breaking the circuit.

The action of the governor is such that the speed of the motor will remain constant for a given setting of the control plate within certain loads.

After certain loads have been exceeded, the speed of the motor will drop to meet the torque requirements of the given load.

Speed is controlled by the governor and the control plate in conjunction with the phase control.

TRIAC RMS VOLTAGE

BOTH CONTACTS OPEN - 40 VOLTS ONE CONTACT OPEN - 80 VOLTS BOTH CONTACTS CLOSED - FULL VOLTAGE NOTE: The triac regulates the power the motor sees depending on control board contacts.

A device called a triac is a part of the phase control circuit.

This device determines the amount of power the motor sees dependent upon the condition of the control board contacts.

If both contacts are open, about 40 volts RMS is applied to the motor and about 80 volts is applied when either contact is closed and the other is open.

GENERAL INFORMATION Normal Performance

The KitchenAid Stand Mixer is powered with a universal motor which will operate on 50 or 60 hertz, alternating current only.

The Voltage of the power supply should be within 10 volts either way of the voltage stamped on the mixer trimband and nameplate.

A mixer in good running condition will start turning slowly when the switch lever is moved from the 'OFF' position to the 'STIR' position.

As the switch lever is moved to successively higher positions, the speed of the beater increases until the #10 speed is reached.

At stir position, the planetary should turn at

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